A global leader in rigid metal packaging, this company operates across a network of more than 60 production sites. Its product portfolio includes threaded bottles, aerosols, beverage containers, food cans, and other steel, tinplate, and aluminum packaging. Serving diverse sectors such as beauty and personal care, pharmaceuticals, food and beverages, and industry, the company is strongly committed to sustainability. It focuses on creating recyclable products, promoting a circular economy, and reducing its overall environmental impact.
MEMOLUB HPS
Automating lubrication in metal packaging production for enhanced efficiency.
CONTEXT
PROBLEM
The company struggled with manual lubrication of bearings during aerosol production, requiring bi-weekly maintenance for eight machines with 23 points each. This time-consuming process caused downtime, safety risks, and imprecise lubrication, leading to over- or under-lubrication, increased component wear, and higher maintenance costs. The inefficiencies also contributed to wasted grease and a greater environmental impact.
SOLUTION
To solve these issues, the company installed the Memolub HPS system, with two units per machine—one for 12 points and another for 11. The automated system provides daily, precise lubrication without machine stoppages, reducing wear, extending bearing life, and minimizing grease waste. It also improved safety by eliminating the need for manual lubrication in hazardous areas.
RESULTS
The implementation of the Memolub HPS system transformed the company’s lubrication process, resulting in noticeable efficiency gains. Maintenance time was drastically reduced as lubrication tasks were fully automated, allowing the production schedule to continue uninterrupted. This improvement in efficiency lowered maintenance costs and increased overall productivity.
Furthermore, the precision of the Memolub HPS ensured consistent lubrication, which extended the lifespan of bearings and reduced the risk of component failure. The reduction in grease waste also aligned with the company’s commitment to sustainability by minimizing the environmental impact of its operations.
